LED PCB Board 9W 10W 12W 15W Aluminum LED PCBA Factory

• Customization: Available
• Dielectric: FR-4
• Quality Test: Aoi, 100% E-Test
• Model NO.: LED PCB
• V- Cut Tolerance: +-10mi
• Bevel Edge: +-5mil
• Hole Location Tolerance: +-2mil
• Hole Diameter Tolerance: +-0.05mm
• Board Thickness Tolerance: +-5%
• Line Width/Space Tolerance: +-10%
• Transport Package: Box
• Specification: <1500mm
• Trademark: PS Electronics
• Origin: China

Product Description

PCB Parameters

Item	PCB Parameters
Material	FR4 (140Tg, 170Tg, 180Tg), FR-406, FR-408, 370HR, IT180A, Metal Core, Polyimide, Rogers 4350B/3003/4003C/5880, Taconic, Teflon, etc
Material Brands	KB, ITEQ, SY, ISOLA, Rogers (Arlon), Ventec, Laird, Nelco, Bergquist, DENKA, Panasonic, Taconic, or other laminate on customer's request
Layer Count	1-40
Flammaility	UL 94V-0
Thermal Conductivity	0.3W-300W/mk
Quality Standards	IPC Classes 2/3
HDI Build-up	Any Layer, up to 3+N+3
Board Thickness	0.2~7mm
Min Thickness	2-layer: 0.2mm 4-layer: 0.4mm 6-layer: 0.6mm 8-layer: 0.8mm 10-layer: 1mm More than 10 layers: 0.5*Layer Count*0.2mm
Copper Thickness	0.5-20oz
Inks	Super White Inks/Solar/Carbon Inks
Solder Mask Thickness	0.2mil-1.6mil
Surface Finishes	Bare Copper, Hasl lead-free, ENIG, ENEPIG, Gold Fingers, OSP, IAg, ISn, etc
Plating Thickness	HASL: Copper Thickness: 20-35um Tin: 5-20 um Immersion Gold: Nickel: 100u"-200u" Gold: 2u" -4u" Hard Plated Gold: Nickel: 100u"-200u" Gold: 4u"-8u" Golden Finger: Nickel: 100u"-200u" Gold: 5u"-15u" Immersion Silver: 6u"-12u" OSP: Film 8u"-20u"
Min Hole Size	0.15mm
Min Trace Width/Spacing	2mil/2mil
Via Plugging	0.2~0.8mm
Line Width/Space Tolerance	±10%
Board Thickness Tolerance	±5%
Hole Diameter Tolerance	±0.05mm
Hole Location Tolerance	±2mil
Layer to Layer Registration	2mil
S/M Registration	1mil
Aspect Ratio	10:01
Blind Vias Aspect Ratio	1:01
Outline Tolerance	±0.1mm
V- CUT Tolerance	±10mi
Bevel Edge	± 5mil
Warp and Twist	≤0.50% (max cap)
Quality Test	AOI, 100% E-test
Value-Added Services	DFM Check,  Expedited Production
Featured Processes	Bonding, Impedance Control, Via in Pad, Press Fit Hole, Countersink/Counterbore Hole, Castellated Vias, Edge Plating, Peelable Solder Mask, Resin Plugged, Plating Flat
Data Formats	Gerber, DXF, PCBdoc, ODB++, HPGL, BRD, etc

 

PCBA Abilities

Item	PCBA Abilities
Turnkey Service	PCB Design + PCB FAB + Components Sourcing + PCB Assembly + Package
Value-Added Services	BOM Analysis, Conformal Coating, IC Programming, Wire Harness & Cable Assembly, Box Building
Assembly Details	5 SMT + 2 DIP (Dust and anti-static lines)
Assembly Abilities	SMT 5 million points per day DIP 10 thousands pieces per day
Technical Support	Free DFM/A check, BOM analysis
Handing Standards	IPC-A-600H, IPC-A-610F, J-STD-001F
MOQ	1 piece
Inspection & Testing	Visual Inspection, AOI, SPI, X-ray inspection. First article inspection for each process.
	IQC + IPQC + FQC + OQC Inspection Flow
	Flying probe test/In-circuit test/Function test/Burn-in test
Files We Need	PCB: Gerber (CAM, PCB, PCBDOC)
	Components: Bill of Material (BOM list)
	Assembly: Pick-and-Place file
	Functional test: Test Guide
PCB Panel Size	Min: 0.25×0.25 inches (6×6mm)
	Max: 20×20 inches (500×500mm)
PCB Solder Type	Water soluble solder paste, RoHS lead-free
PCB Assemble Methods	SMT, THT & Hybrid, single or double side placement, Part removal and replacement.
Components Details	Passive down to 0201 (01005) size
	Press fit connectors
	QFP/BGA/LGA/QFN/COB/COF
	CSP/WLCSP/POP
	Fine Pitch High Pin Count Connectors
	BGA repair and reball
Lead Time	Prototype: 5-15 working days; Mass production: 20~25 working days.  The fastest delivery time is 3 days.
Packaging	Anti-Static Bags/Customized Packaging

One-Stop OEM PCB Assembly Professional Turnkey PCBA
 

COMPANY PROFILES

 

Main Customers

Main Customers

 

Process

Cases

PCB Showcase

 

PCBA Showcase

PCBA Showcase

SMT & DIP Workshop

SMT & DIP Workshop

Quality And Policy:
Continually improve our quality, efficiency, service to satisfy thecustomer's requirement.

Quality System:
1. ISO-9001:2018 Quality System Standard
2. ISO14001 Environment System Standard
3. Quality Standard: IPC-610-D class 2,
4. Soldering Standard: J-STD-001 class 1,2,3
5. ESD Standard: ESD-MIL-STD-1686
6. Workshop management:5S
7. FAI-first article inspection 
8. In process visual inspection
9. AOI inspection
10. X-ray Inspection
11. SPI Inspection
12. Machine calibration and preventative maintenance
13. ERP material and process management ( ERP=enterprise resource planning computer system)

Quality standards
IPC-A-610D-G
 

Test and Maintenance Workshop

Test and Maintenance Workshop

STHL provide custom test service according to client's requirements and products. Usually STHL PCBA Tech
offers a full range of testing service. Including:
*AOI (Automatic Optical Inspection)
* Function Testing
* In Circuit Testing
* Testing Fixtures
* Testing Service
* X-Ray for BGA Testing
* Printing Solder Paste Test
Each board is carefully examined by our dedicated inspection  team using AOI and high magnification viewers.
Using our X-Ray machine, we test PCBs to component level and all wiring is fully inspected and tested. Flash 
testing and earth bonding tests can also be undertaken where required.

Material Management

 

Certifications

CERTIFICATIONS

Packaging & Shipping

 

FAQ

FAQ

Q1: What's your monthly capacity of PCB assembly
A: Monthly 140 million points from SMT, 300K pieces from DIP.
Q2: How do you go quality control in PCB assembly?
A: We fully comply with ISO requirements and process in accordance with the Quality Management Manual for order management, production management, and process management, and strictly implement processes such as corrective and preventive measures and change management.
Q3: Can you source parts for me even if no assembly need?
A: Absolutely please provide us with your BOM or a list we will analyze the source make classified packaging attached with labels then send them to you.
Q4: What is your components procurement capability? Which supplier do you work with directly?
A: We have more than 40,000 part models in stock, and provide you with hard-to-get chip supply. Our parts are directly from the top level suppliers such as Microchip, TI, ARROW, AVNET, FUTURE, ELMENT, Digikey...
Q5: How do you go inventory management?
A: According to ISO process warehouse management operation guideline, we observe the principle of first-in-first-out of materials, and control the temperature (constant 25°C) and humidity (40% RH) of the warehouse with strict anti-static. Stock materials are managed separately according to different customers.
Q6: How are EOL (End of Life) materials handled? Is it possible to provide the successful case of replacing EOL material?
1. If EOL happens in the running projects, the agent will send a production stoppage notice (Order & Supply deadline), and then our clients will get notified with our alternative suggestions.
2. For the projects transferred from other production source, we will source alternatives in advanced, or come up with and help our clients to change the design if no exact match alternatives.
3. For other cases, we will try to meet the short-term needs of customers based on our understanding of the market inventory situation.
Q7: Do you provide IC programming and fixture creation?
A: IC programming is available for all of our customers, please provide the guidelines and software, it can be done by IC burner or motherboard burn-in. We can make the fixtures as customers' requirements.
Q8: What test methods do you provide?
A: The boards will go through AOI, X-ray, default circuit testing, function testing in regular, and more testing as required.
Q9: What's the lead time?
A: It depends on the quantity and BOM. For usual small batches, it takes about 3-5 weeks, when it comes to mass production for forecast orders, we will schedule the production about 10-12 weeks before delivery.
Q10: How do you ensure delivery on time?
A: We generally guarantee delivery within 5 days after the material is ready (except for rush orders), our measures include:
1. receiving and verifying the files prior to quotation;  
2. ensuring all the materials get ready on time and be checked at the same time;
3. making PCB boards and stencil according to Gerber first;
4. communicate in time when prototyping is running to ensure that problems are handled on the same day.