Turnkey PCBA Box Build Services for Global Distribution

Product Description

Product Description

Professional PCBA Manufacturing & OEM/ODM Services

PS Electronics specializes in comprehensive electronic product OEM/ODM services, delivering optimal one-stop design and manufacturing solutions for SMEs worldwide.
 
Our 16-year track record: 420+ enterprise clients | 5,000+ successful projects delivered
Application Industries: Pet care equipment, power products, CCTV systems, access control, fire alarms, vending machines, professional audio & lighting equipment, and more.

Manufacturing Bases & Capabiliteis

Over the past 20 years, PS has successively established production bases in China, Mexico, and Malaysia, supporting global customers' localization and cost-effective strategies.

Production Scale:

11 SMT Production Lines (Shenzhen: 5 | Huizhou: 6 | Mexico: 5 | Malaysia: 9 )
24/7 Continuous Operation and Tech Supports
Daily Capacity: 1,149 Million SMT points

Delivery Performance:

Prototyping: 3-15 working days
Mass Production: 14-28 working days

Process Capabilities:

Lead-free & leaded assembly
Multi-layer PCB support
Complex component placement
Advanced packaging technologies

Our service network covers:

Americas: USA | Canada | Mexico | Brazil
Europe: Germany | UK | Italy
Asia Pacific: China | Malaysia

Items	China Mainland Base	Mexico Base	Malaysia Base
Turnkey Service	Design + PCB FAB + Components Sourcing + PCB Assembly + Product Assembly	Components Sourcing + PCB Assembly	Components Sourcing + PCB Assembly + Product Assembly
Assembly Technologies	THT, SMT, Hybrid Mount, Subsystem Assembly	THT, SMT, Hybrid Mount, Subsystem Assembly	THT, SMT, Hybrid Mount, Semi Assembly
Manufacturing Abilities	Prototyping, Low to High Volume	Prototyping, Low to Medium Volume	Prototyping, Low/Medium/High Volume
Component Abilities	Chips 0201mm BGA, QFP & CSP 0.25mm BGA repair and reball	Chips 0402mm BGA, QFP & CSP 0.3mm Press Fit / High Pin Count Connectors	Chips 0402mm BGA, QFP & CSP 0.25mm HDMI Connectors / Micro USB Connectors
SMT Lines	11 Lines, Samsung / JT	5 Lines, Siemens / Samsung	9 Lines, Samsung / Panasonic / Sony
SMT Capabilities	Monthly 788 Million Points	Monthly 63 Million Points	Monthly 298 Million Points
THT Lines	3 Lines, Auto / Manual	2 Lines, Auto / Manual	4 Lines, Auto / Manual
Inspection Machines	SPI, AOI, 2D X-Ray	SPI, AOI, X-ray, Microscope to 20X	SPI, Optical Measuring (VMS-4030M), X-ray (SMX-1000)
Testing	ICT/Function test/Burn-in test/Aging Testing	ICT/Function test/Burn-in test	ICT/Function test/Burn-in test
Lead Time	As fast as 9 days with shipping	As fast as 3 days with shipping	As fast as 7 days with shipping

Quality Control

For Quality, You Have Our Words

Multi-Stage Inspection Process:

AOI (Automated Optical Inspection) at multiple production stages
2D X-Ray Detection for hidden solder joint analysis
30-40 Min First Article Inspection for every batch
3-Year Data Retention for complete traceability

Advanced Equipment:

10-Zone Reflow Ovens with daily temperature monitoring
SPI (Solder Paste Inspection) systems
ICT (In-Circuit Testing) capabilities
Functional & Aging Testing facilities

Process Management:

IQC Incoming Quality Control
IPQC In-Process Quality Control
OQC Outgoing Quality Control
Barcode Serial Number Management system

Certifications: ISO9001 | ISO14001 | ISO13485 | RoHS | REACH | UL

Premium Services

We offer a range of features designed to make our customers' products stand out and perform more reliably, all of which are included free of charge with every order.

Dry Ice Cleaning

Conformal Coating

Comprehensive Testing

- Ultra-clean surface treatment for high-end applications
- Ideal for precision electronics and aesthetic-critical products
- Environmentally friendly process

- 3 Dedicated Coating Lines for moisture, corrosion, and mold protection
- Precision masking and touch-up services included
- Perfect for harsh environment applications

- Solderability testing, vibration testing, aging tests
- Functional testing fixture support
- Custom testing protocol development

One-Stop Solutions

We can work with you from the very beginning, starting from design and following the best DFM practices, all the way through to product assembly and testing. This effectively saves you time and cost spent coordinating among multiple manufacturers.

FAQ

Q1: How do you manage the materials and production schedule?
A: All the materials and production management are controlled by a comprehensive ERP system, which is traceable and clear.

Q2: How are EOL (End of Life) materials handled? Is it possible to provide the successful case of replacing EOL material?
1. If EOL happens in the running projects, the agent will send a production stoppage notice (Order & Supply deadline), and then our clients will get notified with our alternative suggestions.
2. For the projects transferred from other production source, we will source alternatives in advanced, or come up with and help our clients to change the design if no exact match alternatives.
3. For other cases, we will try to meet the short-term needs of customers based on our understanding of the market inventory situation.

Q3: What is the percentage of your key accounts? What is the proportion of domestic and foreign customers?
A: Key customers account for about 25% of all our customers. Over 99% of our sales come from overseas.

Q4: Who are the big customers that you can disclose?
A: Topcon Healthcare, Xiaomi, DJI

Q5: What is your components procurement capability? Which supplier do you work with directly?
A: We have more than 40,000 part models in stock, and provide you with hard-to-get chip supply. Our parts are directly from the top level suppliers such as Microchip, TI, ARROW, AVNET, FUTURE, ELMENT, Digikey...

Q6: Will you use alternative components in PCB assembly
A: All the components are original according to the BOM list. Alternatives will only be used after customer approved.

Q7: How do you go inventory management?
A: According to ISO process warehouse management operation guideline, we observe the principle of first-in-first-out of materials, and control the temperature (**constant 25°C**) and humidity (**40% RH**) of the warehouse with strict anti-static. Stock materials are managed separately according to different customers.

Q8: What test methods do you provide?
A: The boards will go through AOI, X-ray, default circuit testing, function testing in regular, and more testing as required.